UltraStar Ball Valves

The Starline Ultra Star Ball Valve, engineered with precision and reliability to meet the most demanding industrial requirements. Built upon a foundation of advanced features and robust construction, this valve sets a new standard for performance in fluid control applications. Crafted with a three-piece bolted construction, the Ultra Star Ball Valve ensures ease of maintenance and servicing, facilitating quick disassembly and reassembly for efficient operation. Its solid ball design guarantees durability and optimal flow control.

Key Features

Key features and benefits of UltraStar Ball Valves.
1

Key Features

The valve incorporates an anti-blowout proof stem design, enhancing safety during operation by preventing stem ejection under pressure. This feature ensures reliable performance and minimises the risk of accidents or damage.
2

Key Features

Equipped with double seal soft insert seats, the valve offers superior sealing performance and leakage prevention. This design enhances the valve's reliability and longevity, even in demanding industrial environments where tight sealing is critical.
3

Key Features

The valve features automatic relieving functionality to mitigate the risk of over pressuring within the body. This automatic relief mechanism provides an additional layer of safety by preventing potential damage or failure due to excessive pressure buildup, ensuring uninterrupted operation and system integrity.

Valve Standards & Stuff

Size: DN15 - DN300 (1/4" - 12")
Body Material: Tungsten and Chrome Coated
Design Standard: ASME B6364
Temperature: -196 - 260°C (Depending on Seals) Fire Safe Seals also available
Applications: Natural Gas, Steam Service, Diathermic Oil, Hydrocarbons, H2S, Medium Pressure, Low / High Temperature
Test Certificate: UNI EN 10204 Type 3.1B

Frequent Interrogation

Starline Ultra Star Ball Valves are distinguished by their advanced features, including an anti-blowout proof stem design, double seal soft insert seats, and automatic relieving in case of over-pressuring. These features ensure enhanced safety, reliability, and performance in fluid control applications.

The anti-blowout proof stem design of Starline Ultra Star Ball Valves prevents stem ejection under pressure, minimising the risk of accidents or damage during operation. This feature ensures that the valve remains securely in place, even under high-pressure conditions.

The double seal soft insert seats provide superior sealing performance and leakage prevention, enhancing the valve's reliability and longevity. This design ensures tight sealing, even in demanding industrial environments, thereby reducing the risk of fluid leaks and minimizing maintenance requirements.

The automatic relieving feature in Starline Ball Valves activates in case of over-pressuring within the valve body, automatically relieving excess pressure to prevent damage or failure. This functionality ensures system integrity and uninterrupted operation, safeguarding equipment and personnel.

The three-piece bolted construction facilitates easy maintenance and servicing of Starline Ultra Star Ball Valves, allowing for quick disassembly and reassembly. This feature streamlines maintenance procedures, reducing downtime and enhancing operational efficiency.

Starline Ball Valves are designed to provide high-integrity shut-off at both low and high pressures, ensuring reliable performance across a wide range of operating conditions. This capability enhances process control and system safety in various industrial applications.

The double block and bleed feature in Starline Ball Valves allows for isolation and verification of fluid flow, providing added safety and security in critical processes. This functionality enables operators to maintain control over fluid flow and monitor system integrity effectively.

The floating seats spring energised design ensures consistent sealing and enhanced reliability in Starline Ball Valves. This feature enables the seats to adjust to variations in pressure and temperature, maintaining tight sealing and preventing leakage over time.

The ISO 5211 top cover flange provides a standardised interface for easy automation of Starline Ball Valves, facilitating seamless integration with actuation systems. This feature simplifies valve operation and control, enhancing overall system efficiency and performance.

Yes, Starline Ball Valves are fire test approved, ensuring compliance with industry standards for fire safety. This certification underscores the valves' ability to withstand high-temperature environments and maintain operational integrity during fire emergencies.

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Double Block and Bleed

Trunnion-mounted ball valves utilise a mechanism featuring a stationary ball and floating seat rings that move along the valve axis. This design effectively handles the side load induced by pressure acting on the ball, with bearings absorbing this force. When operating at low pressure, the seats are sealed through the spring action of the seat rings. As pressure increases, the seats are pressed more firmly against the ball, enhancing the seal.

Regarding the Double Block and Bleed configuration, Starline valves come as standard in this setup, where both seats independently withstand pressure regardless of body cavity pressure. Additionally, options such as Block and Bleed execution and Double Piston Effect execution are available, offering versatility in valve functionality. This design ensures robust performance and enhanced safety in various industrial applications.

Benefits on this configuration include:

  • Enhanced SafetyDouble block and bleed configuration provides an additional layer of safety by offering two separate sealing mechanisms, reducing the risk of leaks and ensuring better containment of hazardous fluids.
  • Simplified MaintenanceWith independent block and bleed capabilities, maintenance and inspection procedures become more straightforward.
  • Cost Savings By eliminating the need for multiple valves and fittings to achieve the same level of isolation, the double block and bleed configuration can result in cost savings.
  • Space EfficiencyConsolidating multiple functions into a single valve assembly saves space in the pipeline layout, making it ideal for installations where space is limited.
  • FlexibilityThe versatility of the double block and bleed configuration allows for various applications, including isolation, venting, and draining operations, making it adaptable to a wide range of process requirements and scenarios

Independent Ball and Stem

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Starline Ultra Star Ball Valves