Bitumen Valves

Bitumen valves are purpose-built to handle the extreme temperatures and demanding flow characteristics of asphalt, heavy oils, and viscous hydrocarbon blends. Designed with robust materials, optimized flow geometries, and high-temperature sealing technologies, these valves ensure consistent performance in applications where reliability is critical. From asphalt terminals and road-paving plants to refinery transfer lines, bitumen valves deliver dependable control, reduced maintenance, and long-lasting operation even under continuous thermal cycling.

What is Bitumen?

Bitumen is a thick, black, sticky, petroleum-based material used primarily for road construction and waterproofing. It’s the heavy residue left after crude oil is refined—essentially the densest, most viscous part of the petroleum spectrum.

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Colossus Manual High Performance / Stainless Steel Seat Rings for Bitumen Service

Colossus High-Performance Manual Valves with stainless steel seat rings are purpose-built for the extreme temperatures and heavy-viscosity demands of bitumen and asphalt applications. These metal-seated valves deliver dependable shutoff and controlled throttling in environments where conventional valves struggle, ensuring reliable performance during hot-oil transfer, storage, and process handling.

The Colossus range is available in Double Eccentric Metal Seated, Double Eccentric PTFE Seated, and Triple Eccentric Metal Seated body designs, with the stainless steel seat ring option offering superior durability, abrasion resistance, and long-term sealing for bitumen service. The double offset construction minimizes seat contact, reducing wear and torque while enabling smooth operation even with thick, particulate-laden media.

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Key Features

Key benefits of valves for Bitumen.
1

Key Features

Manufactured with heat-resistant alloys and seals capable of sustained performance in the elevated temperatures required for bitumen and asphalt transport.
2

Key Features

Oversized flow paths and abrasion-resistant internals ensure reliable movement of thick, sticky fluids without clogging or excessive pressure drop.
3

Key Features

Engineered to withstand continuous thermal cycling, harsh operating conditions, and particulate-laden media, resulting in extended service life and reduced downtime.

Frequently Asked Questions

A bitumen valve is a high-temperature industrial valve designed to control the flow of bitumen, asphalt, and other heavy, viscous hydrocarbons that must be handled while hot.

Bitumen is thick, abrasive, and must be transported at elevated temperatures, so valves require heat-resistant metals, durable seat materials, and designs that prevent clogging or wear.

Most bitumen valves are built for continuous service between 150°C and 250°C, with some designs capable of even higher temperatures depending on materials used.

Stainless steel seat rings provide superior durability, abrasion resistance, and long-term sealing performance under high temperatures and with viscous, particle-laden media.

Double-offset and triple-offset butterfly valves are commonly used because their geometry reduces seat wear, minimises sticking, and handles high temperatures effectively.

Yes. Bitumen solidifies when cooled, so valves are often insulated or equipped with heating jackets, steam tracing, or electric heaters to maintain proper flow.

Using oversized flow paths, smooth internal surfaces, proper heating, and metal-seated designs helps prevent buildup and ensures consistent operation.

Many bitumen valves—especially metal-seated designs—are firesafe certified to maintain essential sealing performance in emergency fire conditions.

They are widely used in asphalt production plants, road-paving facilities, terminals, refineries, tank farms, and heavy-oil processing operations.

Maintenance frequency depends on temperature, flow conditions, and media quality, but metal-seated designs typically require less maintenance than soft-seated alternatives.

Bitumen valves can be fitted with manual gears, electric actuators, pneumatic actuators, or hydraulic actuators, depending on process requirements.

Yes. High-performance double-offset and triple-offset valves are suitable for both reliable isolation and controlled throttling in hot-bitumen service.

FAQ

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Bitumen Valves